Technical Data Sheet (TDS)

EPONAL 342

Uses

EPONAL 342 is a two-component solvent-free epoxy resin especially designed for crack bridging of reinforced concrete (from 0.2 to 0.6mm width) in industrial flooring application.

Benefits

  • Fluid
  • Sovent-free
  • Does not shrink
  • Can be used onto dry or wet substrates not subject to water seepage
  • Excellent mechanical resistance (monolithically weld the fissured structure)

Properties

Physical:

Bostik Method
Characteristics
Resin
(Part A)
Hardener
(Part B)
Blended
00.010
 Consistency
Liquid
Liquid
Liquid
00.020
 Colour
Pale yellow
Clear
Pale yellow
01.052
 Specific gravity
 at 23°C
1,08 - 1,12
0,98 - 1,02
1,04 - 1,08
01.070
 Brookfield viscosity
 at 23°C
600 – 1000 mPa.s
85 – 115
mPa.s
200-400
mPa.s
 
 Mixing ratio:    by weight
                        by volume
100
2
50
1
 
 
 Working life at 20°C    1kg
                             5kg
 
 
45 min
30 min
06.050
 Hardness, Shore D
 
 
81/84
 
Mechanical properties after 7 days cure at 20°C
 
 Compressive strength
 Compressive strength
 82 MPa
 Tensile  strength
 Tensile strength
 Elongation @ break
 35 MPa
 1.35%

Consumption:

1 kg of EPONAL 342 per 5 to 7 linear metres (depends on the opening and depth of the crack)

Safety:

IMPORTANT: before embarking on any work involving EPONAL 342 the separate Product Safety Data Sheet must be studied carefully by those carrying out the work.
PREVENT skin and eye contact. Do not breathe vapours. Use protective gloves when mixing or using. Wear protective clothes and safety glasses.

Shelf life:

Up to 12 months in the original, unopened containers, stored in a dry place at +10°C and +25°C.

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Application

Application conditions
Working temperature: from +10°C to +30°C
Relative humidity: 80%
During application and cure, substrate temperature must always be at least 3°C above the dew point temperature.
 
CRACK BRIDGING
Slowly add the hardener into resin (part A + B) while mixing, mix thoroughly for 3 minutes with an electric drill and mixing paddle (speed: not more than 300 rpm in order to avoid air bubbles formation).
Apply the mixture immediately.
 
CAULKING
Cracks should be cut out in a V-shape using a triangular scraper. Fill them with a pure blend of EPONAL 342 or with a fluid mortar of EPONAL 342 depending on the opening of the crack. For wider cracks, sink a strip of glass fibre cloth in the surface epoxy resin, and integrate it in the priming coat.

INJECTION
Clean the crack, glue transparent injection ports on face of cracks every 30 to 50cm.
Inject EPONAL 342 (A+B) using a pressure pot or caulking gun. Start injecting from the bottom port at a low pressure; gradually bring the pressure up (from 200g to 5kg/cm² depending on the type of crack).  
When the resin starts coming out of the higher port which serves as an air hole; cap the lower port and move on to next, the higher port, until the whole crack is filled.
 
Cleaning
Fresh resin can be cleaned with a solvent. Dry resin can only be removed mechanically.

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Packaging

Presentation Bar code Bostik code
metal kit - 1 kg 3549211666218 166621
cartridge - 400 ml 3549210017318 166620
metal kit - 5 kg 3549211666225 166622